Production Phases
The manufacturing process that leads to the creation of our ceramics is divided into six important phases: Turning, Drying, first firing, Glazing, Decoration and Aging .
For each of these phases we dedicate the utmost care to every detail so that the final product is the result of a unique, inimitable and unaltered work over time.
Turning and Shaping
The first phase of majolica production consists of giving shape to our creations, which occurs through two important paths: Turning and Modeling.
Drying and 1st Firing
The second phase is drying in which our products are subjected to slow, gradual and natural drying without temperature changes, in order to expel all the water contained in the clay. This phase will be followed by the first cooking with ovens that reach temperatures estimated at approximately 1000° for 13 hours.
Glazing
After the first firing there is enamelling, in which the products acquire a totally white color based on oxides and kaolin; thus ready to pass into the hands of decorators who will give color and style to the creations.
The colors used in our laboratories are designed and studied according to color shades and effects.
Decoration
The Decorative phase is characterized by giving style to our creations with color tones designed and produced by us in the workshop. Colors, shapes and style are the goal to make our Sofia brand personal.
2nd Firing and Aging
The second cooking is the most important phase where everything cooked at the established temperatures acquires shine and brightness, thus enhancing shapes and colors. Through particular techniques, the chiaroscuro is highlighted on the crystallized effect of the majolica, inspired by the great master CARAVAGGIO.
Pine Cone Production
A small extract of the production of our handcrafted pine cone. Each segment is applied by hand on a base made on the lathe.
The main characteristic of buying a non-industrial product is precisely this: owning a unique product.
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